DAS Technology

Intelligent Conveyor
Condition Monitoring

Blending acoustic artistry with industrial precision. Protect your assets with real-time AI signal reconstruction.

The Imperative for Safety

Industrial productivity meets safety assurance.

Safety Hazards

Prevent catastrophic fires and accidents caused by idler failures and accumulated dust friction.

Equipment Failure

Early detection of bearing failures, belt tearing, and misalignment ensures seamless operations.

Economic Impact

Minimize huge economic losses and downtime through intelligent, predictive early warnings.

DAS Art
Core Technology

Distributed Optical Fiber
Acoustic Sensing

We utilize the optical fiber itself as both the transmission medium and the sensor. Through advanced Phase-Sensitive OTDR and Rayleigh scattering, we transform 5km of fiber into 2,500 distinct sensors.

  • Precision: Measurement pulse spacing of just 2 meters.
  • Passive: No electricity required along the belt line.
  • Resilience: Immune to EMI and corrosion.

Intelligent Signal Processing Engine

Fiber optic signals in conveyor environments are non-stationary but possess long-term stability. We adapt advanced speech processing methods (like Fbank and MFCC) to extract precise feature sets.

Raw Signal
Optical Phase Data
Framing
Windowing & Segmentation
STFT
Short-Time Fourier Transform
Mel Filtering
Frequency Adjustment
Features
Size: [10, 192]

Technical Implementation

The fiber optic signal is segmented into frames, windowed, and subjected to STFT, Mel filtering, 1st/2nd order differencing, and DCT (Discrete Cosine Transform).

Signal Processing Slide
Visual representation of STFT, Mel Filtering, and Feature Matrix [10, 192]

Acoustic Reconstruction

A quantum leap beyond traditional vibration monitoring.

Feature AcuDetek Acoustic Sensing Traditional Vibration Sensors
Frequency Range 5Hz - 20,000Hz (Rich Audio) 100Hz - 1,000Hz (Limited)
Data Richness Timbre, Voiceprint, Waveform Basic Amplitude Only
Localization High Precision (2-8m) Low Precision (10-200m)
Diagnostic Accuracy > 97% Accuracy High Error Rate (> 40%)
Platform UI

Visualizing Asset Health

Our platform transforms raw data into a simple "Health Index" for every idler on your line. Maintenance becomes predictive, not reactive.

Mobile Connectivity

Receive real-time alerts and diagnostic audio directly on your device.

Deep Learning

Targeted fault training identifies seized idlers, cracks, and bracket issues automatically.